Shield AI

Overview

Shield AI is a venture-backed defense-tech company focused on developing AI-powered autonomous aircraft for national defense. The company seeks a Structures Design Engineer to lead the design and development of a launch and recovery system for its next-generation unmanned aerial systems (UAS).

Responsibilities

• Design and develop mechanical systems for a Launch and Recovery System, including power units and transport structures.
• Create detailed CAD models, drawings, and specifications for manufacturing and assembly.
• Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of launcher systems.
• Collaborate with cross-functional teams to integrate launcher with aircraft systems.
• Perform trade studies and system optimization to enhance portability and maintainability of support systems.
• Oversee prototyping, testing, and validation of launcher designs to meet military standards.
• Develop technical documentation, test procedures, and support manuals for field operations.
• Work with suppliers and manufacturing partners for cost-effective production of launcher systems.
• Support flight test campaigns by providing engineering support for ground and test operations.

Requirements

• 10+ years of experience in mechanical design for aerospace or heavy industrial systems.
• Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling.
• Strong background in structural analysis, material selection, and manufacturing processes.
• Experience designing deployable and field-ready aerospace support equipment.
• Knowledge of MIL-STD design requirements for aerospace systems.
• Experience with finite element analysis (FEA), thermal analysis, and fatigue testing.
• Ability to work in a fast-paced, agile development environment.
• Ability to obtain a S//SAR level security clearance desired.