Job Description

Overview

The Sr. Commissioning Engineer will be responsible for commissioning plants that convert waste into energy across North America, requiring 70% travel. This role involves overseeing the commissioning process from pre-commissioning to start-up and performance testing, ensuring that complex plants operate safely and reliably.

Responsibilities

  • Support development and execution of commissioning plans, procedures, schedules, checklists, and test protocols.
  • Help shape the commissioning strategy and sequence with project stakeholders.
  • Execute and coordinate onsite commissioning from pre-commissioning through start-up, SAT, performance testing, and handover.
  • Coordinate daily commissioning activities with construction teams, equipment vendors, sub-contractors, and project personnel.
  • Verify mechanical completion and system readiness before commissioning begins.
  • Perform equipment inspections, equipment checkout, calibration verification, loop checks, I/O checks, and functional testing.
  • Coordinate and perform dry and wet commissioning for various systems.
  • Support PLC, HMI, SCADA, and control system testing during commissioning and start-up.
  • Troubleshoot equipment, instrumentation, control systems, and process issues.
  • Prepare and review Risk Assessments, Job Hazard Analyses, and commissioning safety planning.
  • Ensure commissioning work complies with project specifications and safety regulations.
  • Document commissioning results and maintain records, test reports, checklists, and punch-list items.
  • Track and report commissioning progress, open issues, corrective actions, and testing results.
  • Support management of commissioning punch lists and closing out deficiencies.
  • Coordinate with operations personnel and client representatives during start-up, testing, and handover.
  • Support operator training and operational readiness activities.
  • Review and verify as-built documentation, operating manuals, and turnover packages.
  • Assist with preparation of commissioning reports and final handover documentation.
  • Promote a strong safety culture and address or report unsafe conditions and practices.

Requirements

  • Strong understanding of commissioning and start-up activities for industrial process facilities.
  • Knowledge of mechanical, electrical, instrumentation, control, and automation systems.
  • Hands-on experience with loop checks, I/O checks, functional testing, equipment checkout, and commissioning activities.
  • Working knowledge of PLC, HMI, SCADA, industrial communication networks, and instrumentation systems.
  • Ability to read and interpret P&IDs, process flow diagrams, electrical drawings, control schematics, and technical documentation.
  • Proven troubleshooting and analytical problem-solving skills.
  • Knowledge of commissioning safety practices including LOTO, permit-to-work systems, and risk assessments.
  • Strong communication, organizational, and interpersonal skills.
  • Proficiency with Microsoft Office applications.
  • Minimum 3–5 years of relevant industrial experience.
  • Bachelor’s degree in engineering or related technical discipline; equivalent technical diploma with relevant commissioning experience considered.
  • Ability to work in industrial and construction environments, including climbing ladders and wearing required PPE.
  • Ability to work extended hours during critical start-up and commissioning activities when required.

Additional Information

  • 70% travel throughout North America.

How this job compares in Chicago, IL

Pay in context

This employer didn't publish a rate. For reference, welding jobs in Chicago, IL currently run a median of $36/hr in our index, with the middle half of them falling between $27–$50/hr across 81 postings with published pay. That median is a reasonable floor to anchor on when a recruiter asks what you're looking for.

The local market in Chicago, IL

We're tracking 111 other active welding openings in Chicago, IL right now, from 76 different employers. 44 of them were added in the last week. Across Illinois as a whole we're tracking 367 other active welding openings from 265 employers. A metro this active generally means you have real leverage — employers here are competing for the same welders. Browse every welding job in Chicago, or widen the search to Illinois.

The most active employers in Illinois at the moment, by number of open welding reqs, are S&C Electric Company (18), Gerber Collision & Glass (8), and Aerotek (7). Volume like that usually means either a genuine expansion or a staffing agency working several client sites — worth knowing which before you apply.

Within Illinois, the best-paying metros we track by median hourly rate are Itasca at $56/hr, Chicago at $36/hr, and Melrose Park at $34/hr. Chicago is among them.

Similar openings near Chicago, IL

Pay figures are medians computed from live postings in the Welding Pros index, not from survey data, and they move as employers post. Sr. Commissioning Engineer - Mechanical, Electrical, Instrumentation & Controls figures were last recalculated when this page was built.