Sulzer

Overview

Sulzer is a leading engineering company focused on innovation. The Lead Generator Rotor Winder is responsible for leading rotor winding operations for industrial generators and ensuring quality standards are met while providing technical guidance and support to team members.

Responsibilities

• Perform rotor winding, rewinding, insulation replacement, and repair activities on generator rotors.
• Interpret engineering drawings, winding diagrams, specifications, and repair procedures.
• Install conductors, insulation systems, retaining components, wedges, and associated hardware.
• Perform dimensional inspections and verify winding accuracy throughout the repair process.
• Conduct electrical testing, including resistance, continuity, insulation resistance, and other diagnostic tests.
• Troubleshoot and resolve winding-related issues and defects.
• Lead daily rotor winding activities and coordinate workflow among winding technicians.
• Provide technical guidance and hands-on support to team members.
• Train and mentor new employees, apprentices, and less experienced winders.
• Assist supervisors with job planning, labor estimates, and project scheduling.
• Monitor work quality and ensure adherence to company and customer standards.
• Ensure all work complies with quality procedures, engineering requirements, and customer specifications.
• Participate in root cause analysis and corrective action initiatives.
• Identify opportunities for process improvements, increased efficiency, and reduced rework.
• Maintain accurate documentation of repairs, inspections, and test results.
• Promote and maintain a strong safety culture.
• Follow all company safety policies, procedures, and lockout/tagout requirements.
• Ensure proper use of PPE and safe work practices within the winding area.
• Report unsafe conditions and participate in safety improvement initiatives.

Requirements

• High school diploma or GED.
• Minimum of 10 years of generator rotor winding, motor winding, or related rotating equipment experience.
• Demonstrated experience leading projects or mentoring technicians.
• Ability to read and interpret blueprints, technical drawings, and electrical schematics.
• Strong understanding of rotor winding techniques, insulation systems, and repair processes.
• Proficiency in the use of electrical testing equipment and precision measuring tools.
• Technical degree or vocational certification in Electrical Technology, Industrial Maintenance, or related field (preferred).
• Experience with large industrial generators, turbine generators, or power generation equipment (preferred).
• Knowledge of rotor balancing and generator testing procedures (preferred).
• Previous leadership or team lead experience in a manufacturing or repair environment (preferred).
• Advanced knowledge of generator rotor construction and winding methods.
• Strong mechanical and electrical troubleshooting skills.
• Effective leadership and team-building abilities.
• Excellent attention to detail and commitment to quality workmanship.
• Strong communication and organizational skills.
• Ability to prioritize workload and meet production deadlines.
• Commitment to continuous improvement and operational excellence.

Benefits

• PTO
• 401k
• Health Insurance