Shield AI

Overview

Shield AI is a venture-backed defense-tech company focused on protecting service members and civilians with intelligent systems. The Lead Prototype Technician will play a crucial role in transforming engineering concepts into flight-ready hardware while driving continuous improvement in manufacturing processes.

Responsibilities

• Build prototype, developmental, and first article aircraft from engineering concept through flight-ready hardware.
• Perform precision drilling, reaming, countersinking, riveting, fastening, torqueing, safety wiring, structural assembly, and mechanical integration.
• Execute advanced composite manufacturing including wet layup, bonding, trimming, machining, vacuum bagging, structural repairs, finishing, and final assembly.
• Perform complex aircraft modifications and structural repairs.
• Interpret engineering drawings, CAD models, GD&T, specifications, and manufacturing documentation.
• Partner with Design Engineering to provide Design for Manufacturability (DFM) feedback.
• Develop and improve manufacturing work instructions, build sequences, tooling concepts, fixtures, and standardized assembly methods.
• Support engineering validation, qualification builds, and flight test campaigns.
• Fabricate custom brackets, tooling, fixtures, and prototype hardware.
• Mentor Prototype Technicians while establishing best practices and craftsmanship standards.

Requirements

• 10+ years of aerospace manufacturing or prototype experience.
• Extensive aircraft structural assembly experience.
• Advanced composites experience including wet layup and structural repair.
• Experience with engineering development builds.
• Ability to interpret complex engineering drawings and GD&T.
• Strong troubleshooting and problem-solving skills.
• Ability to obtain and maintain a U.S. Security Clearance.

Benefits

• 401k
• Health Insurance
• Dental
• Vision
• PTO